What does advanced automation mean?
Advanced automation combines industrial robotics, controls, sensors, software, and data systems to perform manufacturing tasks with greater consistency and adaptability. It goes beyond fixed, repetitive equipment by using technologies such as machine vision, AI-assisted simulation, real-time inspection, and connected controls. Manufacturers use it to improve throughput, quality, traceability, safety, and responsiveness when products, parts, or production requirements change.
What does automation technology do?
Automation technology uses programmed equipment and intelligent controls to complete, guide, monitor, or verify production work. In manufacturing, it can load machines, move materials, assemble components, weld, dispense adhesives, apply coatings, inspect parts, and collect process data. Properly engineered systems reduce repetitive manual work, stabilize cycle times, improve quality checks, and give operators more capacity for higher-value tasks.
What is included in a turnkey robotic automation project?
A turnkey project can include process analysis, concept development, robot simulation, mechanical and electrical design, controls engineering, end-of-arm tooling, safety guarding, machine vision, system build, installation, commissioning, documentation, and training. GLOBAL also provides ongoing technical support and staffing options. The exact scope is developed around the equipment, part geometry, production rate, available footprint, quality requirements, and facility constraints.
How do you determine whether automation is a good investment?
A feasibility study examines the current process, labor content, cycle time, product variability, quality losses, equipment interfaces, space, and expected production demand. Engineers then define a conceptual solution and evaluate implementation requirements, capital needs, and anticipated return. For example, GLOBAL notes that machine-tending cells typically pay for themselves within 12 to 18 months, though each project requires its own validated business case.
Can robotic systems work with varying part orientations?
Yes. Machine vision can enable robots to locate, identify, and orient parts that arrive inconsistently, including parts in bins or on moving conveyors. Vision-guided systems can also verify component presence, inspect quality, and validate dispensing paths. This flexibility can reduce the need for dedicated fixtures and makes it possible to automate processes that would be too variable for conventional fixed automation.
How long does an automation integration project take?
Timelines depend on process complexity, system scope, equipment lead times, facility readiness, and production-launch requirements. A feasibility study establishes the project scope and schedule before full integration begins. GLOBAL uses offline and AI-assisted simulation during engineering to evaluate robot paths and production scenarios early, helping teams identify constraints before installation and reduce surprises during commissioning.
Can GLOBAL upgrade an existing manufacturing line?
Yes. GLOBAL supports retrofits and manufacturing-line upgrades for product launches, model-year changeovers, capacity expansions, and automation improvements. Services can include retrofitting robots, integrating new equipment, optimizing existing cells, and converting manual tasks to automated operations. Controls engineers, robot programmers, manufacturing engineers, and project teams work to modernize production while minimizing downtime and unnecessary capital investment.
Does GLOBAL provide engineers after an automation system is installed?
Yes. GLOBAL’s staffing division provides industrial automation professionals including controls engineers, PLC programmers, robotics technicians, electrical designers, project managers, commissioning engineers, mechanical designers, installation engineers, and robot programmers. Manufacturers can engage talent through contract, contract-to-hire, or direct placement arrangements. This combined model gives clients a source for both the system and qualified people to support it.